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A state-of-the-art Speciality Decaffeination Processing Facility utilizing controlled water/solvent extraction and sophisticated drying technology.
Our newly commissioned state-of-the-art processing facility boasts an installed capacity of approximately 3,000 MT per annum. Utilizing highly controlled water/solvent extraction loops alongside sophisticated low-temperature drying systems, we ensure the delicate cell structures of the coffee beans are preserved.
This dual-objective process maintains the highest sensory quality for the decaffeinated beans while actively capturing and purifying valuable chemical compounds from the processing stream as high-potency nutraceuticals.
By regulating temperature profiles and water extraction rates, the natural organoleptic compounds of the beans remain undisturbed, resulting in premium, full-bodied flavour decaffeinated coffee.
Produces premium-grade decaffeinated coffee beans utilizing controlled water/solvent extraction loops.
Sophisticated low-temperature drying technology designed to lock in and preserve the natural aroma and complex flavor profile.
Efficient recovery of highly purified caffeine as a valuable commercial by-product for pharmaceutical and beverage applications.
Reclaims high-value chlorogenic acid from processing streams, refining it into a premium-grade nutraceutical ingredient.
At Star Hi Herbs, sustainability is deeply integrated into our manufacturing philosophy. We implement advanced circular manufacturing methods to significantly reduce waste, minimize carbon footprint, and enhance resource efficiency.
Electrification of manufacturing operations powered by integrated solar generation, reducing grid dependence and lowering our carbon footprint.
Spent coffee and botanical biomass generated post-extraction is repurposed as boiler fuel, replacing fossil fuels in a circular economy model.
High-efficiency closed-loop solvent recovery systems that minimize solvent losses, slash emissions, and enhance absolute environmental compliance.
State-of-the-art Effluent Treatment Plants (ETPs) operating at our manufacturing facilities to ensure clean water discharge and eco-friendly waste management.
We stand apart through our world-class, integrated infrastructure, process engineering excellence, and unwavering focus on circular sustainability.
End-to-end capabilities spanning botanical extraction, enrichment, purification, probiotic fermentation, and specialty coffee beans.
Robust manufacturing infrastructure with approximately 6,000 MT per annum botanical extraction capacity across two specialized production facilities.
Continuous batch processing integrated with closed-loop systems, delivering high distillation efficiency, controlled temperatures, and maximum yields.
Dedicated SS316 reactor systems for high-purity active enrichment, crystallization, custom formulation, and specialized ingredient development.
State-of-the-art analytical testing suite including HPLC, GC, LC-MS, microbiology, and global quality assurance systems ensuring total compliance.
Expertise in developing standardized, high-potency, and highly customized customer-specific active ingredients rather than generic commodity extracts.
Broad platform covering botanical extracts, probiotics, essential oils, oleoresins, specialty coffee ingredients, and purified phytochemicals.
Integrated solar power, spent biomass boilers, and advanced solvent recovery systems that reduce carbon intensity and waste streams.
Absolute end-to-end control from raw material sourcing and extraction to purification, testing, and shipping, ensuring unparalleled supply reliability.
A Decaffeinated Coffee Bean Processing Facility with an installed capacity of approximately 3,000 MT per annum.
Ready to source premium decaffeinated coffee beans or recovered phytochemicals? Our commercial production lines are active, serving the global nutraceutical, food & beverage, functional food, and pharmaceutical industries.
Submit your specification and custom quantity requirements, and we will get back to you within 24 hours.